ROBUST DESIGN OF METAL STRUCTURES FOR MINIMIZING CORROSION RISKS
DOI:
https://doi.org/10.31650/2707-3068-2025-29-15-23Keywords:
metal structures, durability, robust design, corrosion protection, corrosion resistanceAbstract
The article addresses the reduction of risks associated with the potential emergence
of industrial hazards caused by decreased reliability of corrosion protection systems for structures, within the framework of robust structural design (RDCPS – Corrosion Protection System under Robust Structural Design Conditions). The proposed approach is based on the development of robust (resilient to disturbing external influences) methods for designing primary and secondary corrosion protection measures for metal structures. In order to improve structural operation at all stages of the life cycle, a diagnostic and maintenance technology is substantiated. Enhanced survivability and resistance to aggressive operational environments are achieved through effective robust design
strategies for both primary and secondary protection of metal structures against corrosion. The proposed methodology contributes to the advancement of current standards (EN 1990) by incorporating principles of robust design. It is established that these requirements aim to ensure the quality of metal structures and are implemented through limit state calculations using partial safety factors (EN 1991). Structural load-bearing capacity and durability are ensured in accordance with the provisions of EN 1993. Characteristic values of metal structure quality indicators, protective coatings (EN ISO 12944, EN 1461), and materials (EN 1993-1-4) are applied. The methodology proposed herein is aimed at minimizing risks during the creation of metal structures and reducing the extent of
damage due to corrosion loss, which remains a highly relevant objective in the construction industry.
References
[1] Paton B.E., Problemy resursu i bezpeky ekspluatatsii konstruktsii, sporud ta mashyn / Tsilova kompleksna prohrama NAN Ukrainy, Kyiv: IEZ im. E. O. Patona NAN Ukrainy, 2015, 816 p.
[2] Gibalenko O., Gibalenko V., Bocharova O., “Anticorrosive Protection Of Structures In Robust Design,” Eastern-European Journal of Enterprise Technologies, vol. 2, no. 2 (80), pp. 66–72, 2020. doi: 10.15587/1729-4061.2020.214821
[3] Shymanovskyi O.V., Kontseptualni osnovy systemy tekhnichnoho rehuluvannia nadiinosti i bezpeky budivelnykh konstruktsii, Promyslove budivnytstvo ta inzhenerni sporudy, no. 1, pp. 4–9, 2008.
[4] Ealey, L.A., Quality by Design: Taguchi Methods and U.S. Industry, ASI Press and Irwin Professional Publishing, 1994.
[5] Korolov V.P., Vysotsky V., Gibalenko O.M., “Estimation of Steel Structure Corrosion Risk Level,” in Proc. Eurocorr-2010, Moscow, 2010, p. 534.
[6] Peshko Sh.Sh., “Stokhastychni modeli,” in 5th International Conference TEHCSTA, Praha, 2007, pp. 9–12.
[7] Gibalenko O.M., “Corrosion Protection of Metal Structures in Manufacturing Conditions,” in Proc. 2nd Int. Conf. on Building Innovations, 2020, pp. 45–52.
[8] Gibalenko O., “Monitoring of Residual Resource Steel in Corrosive Environments,” Industrial Machine Building, Civil Engineering, vol. 3, no. 45, pp. 110–116, 2015.
[9] Onyshchenko A., Gibalenko O., “Evaluation Criteria the Corrosion Protection of Structures by Actual Condition,” in Proc. 4th Int. Conf. on Building Innovations, 2023, pp. 243–252.
[10] ISO 9001:2015. Quality Management Systems – Requirements. Available: https://www.iso.org/standard/62085.html
[11] Korolov V.P., Gibalenko O.M., Korolov P.V., “Methods of Control of the Corrosion Protection of Steel Structures at Industrial Objects,” Materials Science, 2021. doi: 10.1007/s11003-021-00479-5
[12] Witcher B.J., “Hoshin Kanri, Perspectives on Performance,” Perspectives on Performance, vol. 11, no. 1, pp. 16–24, 2014.
[13] Akao Y., Hoshin Kanri: Policy Deployment for Successful TQM, Bunko: Japan, 2004.
[14] Cwiklicki M., Obora H., “Hoshin Kanri: Policy Management in Japanese Subsidiaries based in Poland,” Business, Management and Education, vol. 9, no. 2, pp. 216–235, 2011. doi: 10.3846/bme.
[15] American Institute for Steel Classification, “American Rust Standard Guide 1,” New York, 2002.
[16] Korolov V., Ryzhenkov O., Korolov P., “Features of Regulation of Corrosion Protection of Metal Structures of Industrial Facilities,” Industrial Construction and Engineering Structures, no. 3, pp. 18–24, 2019.




